Customers and organizations have high standards for the quality of products and production processes. Quality control strengthens your quality policy. Systematic quality tests, both online and offline, guarantee the consistency of products. This contributes to cost savings, efficiency improvements, regulatory compliance and higher customer satisfaction.
The digital Quality control module fully automates the recording, management and monitoring of quality registrations. This means it is no longer necessary to print, distribute and physically store documents. All quality data is managed centrally and clearly, making lost forms and disorganized documentation a thing of the past. This not only improves production efficiency, but also contributes to more sustainable business operations.
Quality control ensures that each product meets the set specifications and standards. By minimizing variations in quality, customers receive a reliable and consistent experience. Quality assurance contributes to a stable reputation and increases confidence in the brand.
A good quality control system helps to identify and correct defects at an early stage, thus preventing the waste of raw materials, time and resources. In addition, inefficiencies in the production process are detected and reduced, which leads to lower production costs and a higher output without loss of quality.
Many industries have strict quality and safety requirements. Effective quality control software allows companies to guarantee that their products meet legal standards and certifications, thereby avoiding fines, product recalls and damage to their reputation.
Companies with strong Quality control distinguish themselves from competitors by delivering high-quality and reliable products. This increases customer satisfaction, encourages repeat purchases and strengthens the market position. A consistent quality experience contributes to brand loyalty and positive word-of-mouth advertising.
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With online quality registration, operators simply enter all quality-related data via the operator screen. This includes checks on weight, tightening torques of caps, metal detection and temperature measurements.
The frequency of these checks can be set per product/machine combination based on time, numbers or specific triggers such as the start or end of a production cycle or a raw material change. All recorded data is automatically saved per production order and always remains accessible for insight and analysis.
When this part of quality control is activated, the operator must check all materials and semi-finished products for correctness and presence before the production line can be released. An overview of the bill of materials (BOM) is displayed on the operator screen, indicating for each item whether it is present at the correct location. The production line can only be started once all materials are correctly and completely available at the machine. This prevents errors and guarantees the accuracy and quality of the production process.
Good quality management requires accurate and structured receipt and management of raw materials. Upon arrival, these are given a unique identification number or barcode label per pallet or container and stored at a designated location. This number links the raw material to the product, the supplier and specific product data, such as expiration date, viscosity, lot code, production date and transportation information. This creates a comprehensive and accessible traceability system. This process is integrated within the broader inventory management, which ensures a structured and efficient administration.
Quality control and quality assurance offer the following benefits:
Time savings by recording quality data without printing, collecting and archiving.
Lower workload for staff through automated online quality control.
Reduced chance of errors thanks to streamlined and accurate registration processes.
Structured information gathering, including photos and videos, for better traceability and insight.
Faster corrections of defects and deviations thanks to advanced Quality Control software.
Digital reporting, analysis and archiving for clear and efficient administration.
More transparency in quality processes and compliance with standards.
User-friendly quality management system that supports employees in their tasks.
Increased employee satisfaction through fewer manual registrations and more efficient processes.
A consistent quality culture through structured and effective quality management.
